Saturday, June 21, 2025

Sys/Comp malf/fail (non-power): Diamond DA42 NG Twin Star, N508PA, accident occurred on November 15, 2024, at Daytona Beach International Airport (DAB/KDAB), Daytona Beach, Florida

  • Location: Daytona Beach, Florida 
  • Accident Number: ERA25LA068 
  • Date & Time: November 15, 2024, 16:39 Local 
  • Registration: N508PA 
  • Aircraft: DIAMOND AIRCRAFT IND GMBH DA 42 NG 
  • Aircraft Damage: Substantial 
  • Defining Event: Sys/Comp malf/fail (non-power) 
  • Injuries: 2 None 
  • Flight Conducted Under: Part 91: General aviation - Ferry

https://data.ntsb.gov/carol-repgen/api/Aviation/ReportMain/GenerateNewestReport/199390/pdf

https://data.ntsb.gov/Docket?ProjectID=199390

While on approach during a repositioning flight, the pilot selected the landing gear to the down position. The right main landing gear failed to extend and after multiple attempts to get the gear to extend, the pilot made the decision to land with the right main gear up. Video of the accident showed a smooth landing on the left main and nose with the right wing settling to the runway. The airplane exited the right side of the runway, and the right wing struck a runway light and a taxiway sign. Upon contact with the sign, the video showed the right main landing gear falling out of the wheel well. The runway excursion resulted in substantial damage to the right wing.

An examination of the maintenance records found that prior to the accident flight, the right main wheel and tire were replaced. When the gear was retracted during the landing gear examination, the tire contacted the outer diameter of the wheel well cutout and the hydraulic system forced it into the well. When selected down, the right main landing gear became stuck on the wheel well cutout and was unable to be extended. Measurement of the tire and four others of the same make, model, and size showed the diameter of the tire to be 0.5 inches larger than the recommended tire. The landing gear was tested with the manufacturer’s recommended tire and the landing gear extended and retracted normally with no binding.

Review of the DA-42 maintenance manual found that the minimum clearance of the tire to the outer diameter of the wheel well was 4 millimeters. With the tire used, having a larger tread radius, this exceeded the 4-millimeter threshold and caused the tire to get stuck. The maintenance manual procedure for replacement of a wheel and tire required that the landing gear be retracted and adjusted for this tolerance on every tire change. The technician who changed the tire reported that he did not perform the landing gear retraction and adjustment after changing the tire.

- Probable Cause: The maintenance technician’s failure to follow the manufacturer’s recommended procedures during a wheel and tire change to ensure proper clearance of the tire to the wheel well resulting in the right main wheel becoming stuck in the well and subsequent partial gear extension landing.

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